Staff Battery Pack Engineer Visa Sponsorship USA
Job Description
Join Us to Build the Future of Electric Mobility
At Ford, we don’t just move the world—we shape its future. Every day, our team rolls up their sleeves to create something bigger than themselves. If you’re ready to change how the world moves, Ford is the place for you.
About the Team
Ford’s Electric Vehicles, Digital and Design (EVDD) team is driving the company’s commitment to an all-electric future. Focused on innovation, customer experience, and cutting-edge technology, the EVDD team is agile, entrepreneurial, and relentlessly customer-focused. We’re building something extraordinary, and we want you to be part of it.
Position: Staff Battery Pack Engineer
Location: Hybrid (Onsite up to 3 days/week for candidates near a Ford hub)
Visa Sponsorship: Available
Salary Grade: 8
View salary and benefits
About the Role
As a Staff Battery Pack Engineer, you will lead the design, development, testing, and implementation of lithium-ion battery systems for Ford’s electric vehicles. You’ll work cross-functionally to ensure these systems meet all safety, performance, and regulatory requirements—playing a key role in Ford’s electric transformation.
Key Responsibilities
- Design and develop lithium-ion battery systems using 3DX.
- Define technical requirements and specifications for battery system components.
- Lead battery pack integration including cell and electronics alignment.
- Drive system and safety design in compliance with regulatory standards.
- Plan and execute comprehensive validation tests (system, safety, thermal, charging, life cycle, etc.).
- Support DFMEA and PFMEA activities.
- Specify and integrate components such as fuses, relays, busbars, and connectors (HV/LV).
- Coordinate with suppliers and vendors for development, testing, and production.
- Collaborate on boundary diagrams and device transmittals.
- Oversee CAE simulations (mechanical and thermal).
- Maintain technical documentation and design records.
- Stay informed on emerging battery technology trends and industry developments.
What You’ll Need
- Education: Bachelor’s degree in Engineering.
Experience:
- Minimum 5 years in relevant engineering roles.
- Background in mass production using injection molding, stamping, forging, and casting.
- Familiarity with adhesives and thermal interface materials.
- Strong knowledge of battery integration and system design.
Preferred Qualifications
- Master’s degree in Engineering.
- Hands-on experience with automotive product development and launches.
- Proficiency in 3DX software.
- Experience with project management tools (Jira, Confluence, Asana, etc.).
- Strong verbal and written communication skills.
- Proven ability to thrive in dynamic, cross-functional environments.
- A system-thinking approach with a continuous improvement mindset.
Why Ford?
At Ford, you choose what your future looks like—global opportunities, leadership pathways, technical expertise, or cultural impact. We offer benefits that support both your career and personal life:
- Immediate medical, dental, vision, and prescription coverage.
- Flexible family care and paid parental leave.
- Adoption, fertility, and surrogacy support.
- Employee and family vehicle discount programs.
- Tuition assistance.
- Paid holidays and generous vacation time.
- Paid community service days.
- Active employee resource groups and inclusive culture.
Inclusion & Accessibility
Ford is proud to be an Equal Opportunity Employer. All qualified candidates will be considered regardless of race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, or veteran status.
If you need a reasonable accommodation to apply due to a disability, please call 1-888-336-0660.
Ready to Help Shape the Future?
We encourage applicants with diverse backgrounds and experiences—even if you don’t meet every single qualification. If you’re passionate about building the future of electric vehicles, we want to hear from you.